The specific design shown in these pictures was for the client's premium product headset that was developed. Another specific design which was undertaken was in conjunction with Shape Design Ltd for Phitek. This noise canceling stereo headset design was developed in SolidWorks. The ear cup articulation system and plastic clips were used to make this a very cost-effective and aesthetically pleasing design. One of this project's difficulties was in determining the natural state geometry for the plastic parts that underwent large scale deflections, and the strength of these components. However, with a combination of our design experience and rapid prototyping, a very successful outcome was achieved. You can download a full power-point presentation on the development process used for Headset Design and the SolidWorks techniques / methodology used by using this
download link (PowerPoint format 6.2 Mb)